So this is high density core replacement I've been using. Good stuff. All the same compression characteristics of ply but at half the weight and no rotting.
I sanded out some 1/16'' x 1'' grooves where my seams overlap, easier to fair a depression than a high spot. (technique stolen directly from Chris Mass.....thanks)
If you look close you can see where I put in the through plate for the foil case. Took some 1/8'' Coosa foam and bonded it into the channel I routed out. I backed it with 2 layers of 3k per side, should be nice and strong down there now.
Pumps running and I'm going to bed. Can't wait to pop it tomorrow and see what I got. Its like Xmas. Now if my quickfair would show up.
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