Sunday, November 28, 2010

Set it and forget it....




In some parts of the world it gets cold during the winter. Well its started here, been in the 20's f at night. Needless to say epoxy isn't a fan of cold, so before I can really go any further a heater box is in order. My old one fell apart in the move, so I built a new one and stuck some light-bulbs in it (it got me through the summer), but at these temps and with the slow and medium epoxy I use, more heat is necessary. I started out by sticking my jet heater into the box, but even on low it was way to hot (350 melt foam hot) and it eats propane, so wouldn't be something I would want to use very often. Needed to try something else. I thought 185f would be a decent temp to hone in on, and I really want some good convection for when I start messing with LTM prepregs. I figured space heaters would be a good way of getting there.

Cheap Gonzo Convection Oven:



Step 1: Steal the guts out of a couple 1500w heaters.



step 2: bypass the low temp thermostat and install in a capped 8'' to 7'' reducer, cut some vents in the cap and rig a little switch box.

*note. don't bypass the high/low switch, because in the summer you'll want to use the low setting since the fresh air intake temp will be higher.




Step 3: Install the heaters in the cure box, then install a "T" in the middle of the box and stretch some flex duct over to the heaters. Don't cover the intake more than 1/2 way or you'll run too hot (keep it below 200f) hotter and you'll blow up the fan motor, which will spike the heater coil, which will melt all the wiring. (don't ask me how I know....... I ran it at 230f for about 1/2 an hour, then the fan went and bad, smelly things started to happen. Lucky they are cheap little heaters)



I'll be cookin this weekend.




It ran great and stayed between 185 and 190 (measured at the exhaust T) for 6 hours. Seems to be working. So that's how I made a 14ft convection oven for less than $200.

****yes, I know exhaust is spelled wrong on the drawing. My spelling is terrible.

Tuesday, November 23, 2010

boatwork for reals yall.......





If i would have known switching this project to a moth was going to make it actually start going together I would have cut it up a lot sooner. Its Soooooo nice to be out in the shop (with a heater) instead of screwing off in the vertual world of rhino 3d.....




Bonded in and shaped the foam for the bow, and chopped the foredeck. Sexy no?





The bow......still needs a little shaping, then carbon and fairing. (I've always been a sucker for Dreadnought bows.)




Another one from the back. That little heater pumps out 80,000 btu's, Next time I do lay up I'm going to cut a hole in the side of the heater box and blast that little fella, should make my pump times a lot shorter.



Sunday, November 21, 2010

lookin like a boat.


I chopped off some more freeboard, The stem is now 30mm and the stern is about 18cm. The hull is just so wide back there that I almost felt I needed to.



I also chopped the deck down so that it fits the hull. The white strips are the bits I took off the sides today. I'm now down to about 1/2 the boat I had before, and couldn't be happier.



The pimp stern. I will need to carve the foam out of the gantry anchor points and replace it with quarter inch carbon plate.


Moving along now.

Sunday, November 14, 2010

A little off the top


There is nothing you can't do if you have a laser level and a tile cutter.... I'm fully in the pool.










I went a little conservative on the freeboard. 300mm at the stem and 220mm at the stern. I now have about 1/3rd less boat than before, I was originally going to cut the stern height down to minimum volume, but then ran into issues with gantry tube lengths and attachment points.

The Boat has been renamed "The Gonzo Sled"